Files
kubesolo-os/build/scripts/inject-kubesolo.sh
Adolfo Delorenzo e372df578b feat: initial Phase 1 PoC scaffolding for KubeSolo OS
Complete Phase 1 implementation of KubeSolo OS — an immutable, bootable
Linux distribution built on Tiny Core Linux for running KubeSolo
single-node Kubernetes.

Build system:
- Makefile with fetch, rootfs, initramfs, iso, disk-image targets
- Dockerfile.builder for reproducible builds
- Scripts to download Tiny Core, extract rootfs, inject KubeSolo,
  pack initramfs, and create bootable ISO/disk images

Init system (10 POSIX sh stages):
- Early mount (proc/sys/dev/cgroup2), cmdline parsing, persistent
  mount with bind-mounts, kernel module loading, sysctl, DHCP
  networking, hostname, clock sync, containerd prep, KubeSolo exec

Shared libraries:
- functions.sh (device wait, IP lookup, config helpers)
- network.sh (static IP, config persistence, interface detection)
- health.sh (containerd, API server, node readiness checks)
- Emergency shell for boot failure debugging

Testing:
- QEMU boot test with serial log marker detection
- K8s readiness test with kubectl verification
- Persistence test (reboot + verify state survives)
- Workload deployment test (nginx pod)
- Local storage test (PVC + local-path provisioner)
- Network policy test
- Reusable run-vm.sh launcher

Developer tools:
- dev-vm.sh (interactive QEMU with port forwarding)
- rebuild-initramfs.sh (fast iteration)
- inject-ssh.sh (dropbear SSH for debugging)
- extract-kernel-config.sh + kernel-audit.sh

Documentation:
- Full design document with architecture research
- Boot flow documentation covering all 10 init stages
- Cloud-init examples (DHCP, static IP, Portainer Edge, air-gapped)

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-11 10:18:42 -06:00

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#!/bin/bash
# inject-kubesolo.sh — Add KubeSolo binary, init system, and configs to rootfs
set -euo pipefail
SCRIPT_DIR="$(cd "$(dirname "${BASH_SOURCE[0]}")" && pwd)"
PROJECT_ROOT="$(cd "$SCRIPT_DIR/../.." && pwd)"
CACHE_DIR="${CACHE_DIR:-$PROJECT_ROOT/build/cache}"
ROOTFS_DIR="${ROOTFS_DIR:-$PROJECT_ROOT/build/rootfs-work}"
ROOTFS="$ROOTFS_DIR/rootfs"
VERSION="$(cat "$PROJECT_ROOT/VERSION")"
if [ ! -d "$ROOTFS" ]; then
echo "ERROR: Rootfs not found: $ROOTFS"
echo "Run extract-core.sh first."
exit 1
fi
KUBESOLO_BIN="$CACHE_DIR/kubesolo"
if [ ! -f "$KUBESOLO_BIN" ]; then
echo "ERROR: KubeSolo binary not found: $KUBESOLO_BIN"
echo "See fetch-components.sh output for instructions."
exit 1
fi
echo "==> Injecting KubeSolo into rootfs..."
# --- 1. KubeSolo binary ---
mkdir -p "$ROOTFS/usr/local/bin"
cp "$KUBESOLO_BIN" "$ROOTFS/usr/local/bin/kubesolo"
chmod +x "$ROOTFS/usr/local/bin/kubesolo"
echo " Installed KubeSolo binary ($(du -h "$KUBESOLO_BIN" | cut -f1))"
# --- 2. Custom init system ---
echo " Installing init system..."
# Main init
cp "$PROJECT_ROOT/init/init.sh" "$ROOTFS/sbin/init"
chmod +x "$ROOTFS/sbin/init"
# Init stages
mkdir -p "$ROOTFS/usr/lib/kubesolo-os/init.d"
for stage in "$PROJECT_ROOT"/init/lib/*.sh; do
[ -f "$stage" ] || continue
cp "$stage" "$ROOTFS/usr/lib/kubesolo-os/init.d/"
chmod +x "$ROOTFS/usr/lib/kubesolo-os/init.d/$(basename "$stage")"
done
echo " Installed $(ls "$ROOTFS/usr/lib/kubesolo-os/init.d/" | wc -l) init stages"
# Shared functions
if [ -f "$PROJECT_ROOT/init/lib/functions.sh" ]; then
cp "$PROJECT_ROOT/init/lib/functions.sh" "$ROOTFS/usr/lib/kubesolo-os/functions.sh"
fi
# Emergency shell
if [ -f "$PROJECT_ROOT/init/emergency-shell.sh" ]; then
cp "$PROJECT_ROOT/init/emergency-shell.sh" "$ROOTFS/usr/lib/kubesolo-os/emergency-shell.sh"
chmod +x "$ROOTFS/usr/lib/kubesolo-os/emergency-shell.sh"
fi
# Shared library scripts (network, health)
for lib in network.sh health.sh; do
src="$PROJECT_ROOT/build/rootfs/usr/lib/kubesolo-os/$lib"
[ -f "$src" ] && cp "$src" "$ROOTFS/usr/lib/kubesolo-os/$lib"
done
# --- 3. Kernel modules list ---
cp "$PROJECT_ROOT/build/config/modules.list" "$ROOTFS/usr/lib/kubesolo-os/modules.list"
# --- 4. Sysctl config ---
mkdir -p "$ROOTFS/etc/sysctl.d"
cp "$PROJECT_ROOT/build/rootfs/etc/sysctl.d/k8s.conf" "$ROOTFS/etc/sysctl.d/k8s.conf"
# --- 5. OS metadata ---
echo "$VERSION" > "$ROOTFS/etc/kubesolo-os-version"
cat > "$ROOTFS/etc/os-release" << EOF
NAME="KubeSolo OS"
VERSION="$VERSION"
ID=kubesolo-os
VERSION_ID=$VERSION
PRETTY_NAME="KubeSolo OS $VERSION"
HOME_URL="https://github.com/portainer/kubesolo"
BUG_REPORT_URL="https://github.com/portainer/kubesolo/issues"
EOF
# --- 6. Default KubeSolo config ---
mkdir -p "$ROOTFS/etc/kubesolo"
if [ -f "$PROJECT_ROOT/build/rootfs/etc/kubesolo/defaults.yaml" ]; then
cp "$PROJECT_ROOT/build/rootfs/etc/kubesolo/defaults.yaml" "$ROOTFS/etc/kubesolo/defaults.yaml"
fi
# --- 7. Essential directories ---
mkdir -p "$ROOTFS/var/lib/kubesolo"
mkdir -p "$ROOTFS/var/lib/containerd"
mkdir -p "$ROOTFS/etc/kubesolo"
mkdir -p "$ROOTFS/etc/cni/net.d"
mkdir -p "$ROOTFS/opt/cni/bin"
mkdir -p "$ROOTFS/var/log"
mkdir -p "$ROOTFS/usr/local"
mkdir -p "$ROOTFS/mnt/data"
mkdir -p "$ROOTFS/run/containerd"
# --- 8. Ensure /etc/hosts and /etc/resolv.conf exist ---
if [ ! -f "$ROOTFS/etc/hosts" ]; then
cat > "$ROOTFS/etc/hosts" << EOF
127.0.0.1 localhost
::1 localhost
EOF
fi
if [ ! -f "$ROOTFS/etc/resolv.conf" ]; then
cat > "$ROOTFS/etc/resolv.conf" << EOF
nameserver 8.8.8.8
nameserver 1.1.1.1
EOF
fi
# --- Summary ---
echo ""
echo "==> Injection complete. Rootfs contents:"
echo " Total size: $(du -sh "$ROOTFS" | cut -f1)"
echo " KubeSolo: $(du -h "$ROOTFS/usr/local/bin/kubesolo" | cut -f1)"
echo " Init stages: $(ls "$ROOTFS/usr/lib/kubesolo-os/init.d/" | wc -l)"
echo ""