kubesolo-os/test/qemu/test-boot.sh

#!/bin/bash
# test-boot.sh — Automated boot test: verify KubeSolo OS boots in QEMU
# Usage: ./test/qemu/test-boot.sh <iso-path>
# Exit 0 = PASS, Exit 1 = FAIL
set -euo pipefail

ISO="${1:?Usage: $0 <path-to-iso>}"
TIMEOUT_BOOT=${TIMEOUT_BOOT:-120}   # seconds to wait for boot success marker
SERIAL_LOG=$(mktemp /tmp/kubesolo-boot-test-XXXXXX.log)

# Temp data disk
DATA_DISK=$(mktemp /tmp/kubesolo-data-XXXXXX.img)
dd if=/dev/zero of="$DATA_DISK" bs=1M count=512 2>/dev/null
mkfs.ext4 -q -L KSOLODATA "$DATA_DISK" 2>/dev/null

EXTRACT_DIR=""
QEMU_PID=""

cleanup() {
    [ -n "$QEMU_PID" ] && kill "$QEMU_PID" 2>/dev/null || true
    rm -f "$DATA_DISK" "$SERIAL_LOG"
    [ -n "$EXTRACT_DIR" ] && rm -rf "$EXTRACT_DIR"
}
trap cleanup EXIT

echo "==> Boot test: $ISO"
echo "    Timeout: ${TIMEOUT_BOOT}s"
echo "    Serial log: $SERIAL_LOG"

# Extract kernel + initramfs from ISO (direct kernel boot required for -append)
SCRIPT_DIR="$(cd "$(dirname "${BASH_SOURCE[0]}")" && pwd)"
PROJECT_ROOT="$(cd "$SCRIPT_DIR/../.." && pwd)"
ROOTFS_DIR="${ROOTFS_DIR:-$PROJECT_ROOT/build/rootfs-work}"

VMLINUZ=""
INITRAMFS=""

if [ -f "$ROOTFS_DIR/vmlinuz" ] && [ -f "$ROOTFS_DIR/kubesolo-os.gz" ]; then
    VMLINUZ="$ROOTFS_DIR/vmlinuz"
    INITRAMFS="$ROOTFS_DIR/kubesolo-os.gz"
    echo "    Using kernel/initramfs from build directory"
else
    EXTRACT_DIR="$(mktemp -d /tmp/kubesolo-extract-XXXXXX)"
    EXTRACTED=0

    echo "    Extracting kernel/initramfs from ISO..."

    # Method 1: bsdtar
    if [ $EXTRACTED -eq 0 ] && command -v bsdtar >/dev/null 2>&1; then
        if bsdtar -xf "$ISO" -C "$EXTRACT_DIR" boot/vmlinuz boot/kubesolo-os.gz 2>/dev/null; then
            echo "    Extracted via bsdtar"
            EXTRACTED=1
        fi
    fi

    # Method 2: isoinfo
    if [ $EXTRACTED -eq 0 ] && command -v isoinfo >/dev/null 2>&1; then
        mkdir -p "$EXTRACT_DIR/boot"
        isoinfo -i "$ISO" -x "/BOOT/VMLINUZ;1" > "$EXTRACT_DIR/boot/vmlinuz" 2>/dev/null || true
        isoinfo -i "$ISO" -x "/BOOT/KUBESOLO-OS.GZ;1" > "$EXTRACT_DIR/boot/kubesolo-os.gz" 2>/dev/null || true
        if [ -s "$EXTRACT_DIR/boot/vmlinuz" ] && [ -s "$EXTRACT_DIR/boot/kubesolo-os.gz" ]; then
            echo "    Extracted via isoinfo"
            EXTRACTED=1
        else
            rm -f "$EXTRACT_DIR/boot/vmlinuz" "$EXTRACT_DIR/boot/kubesolo-os.gz"
        fi
    fi

    # Method 3: loop mount (Linux only)
    if [ $EXTRACTED -eq 0 ] && [ "$(uname)" = "Linux" ]; then
        ISO_MOUNT="$EXTRACT_DIR/mnt"
        mkdir -p "$ISO_MOUNT"
        if mount -o loop,ro "$ISO" "$ISO_MOUNT" 2>/dev/null; then
            mkdir -p "$EXTRACT_DIR/boot"
            cp "$ISO_MOUNT/boot/vmlinuz" "$EXTRACT_DIR/boot/" 2>/dev/null || true
            cp "$ISO_MOUNT/boot/kubesolo-os.gz" "$EXTRACT_DIR/boot/" 2>/dev/null || true
            umount "$ISO_MOUNT" 2>/dev/null || true
            if [ -f "$EXTRACT_DIR/boot/vmlinuz" ] && [ -f "$EXTRACT_DIR/boot/kubesolo-os.gz" ]; then
                echo "    Extracted via loop mount"
                EXTRACTED=1
            fi
        fi
    fi

    if [ $EXTRACTED -eq 0 ]; then
        echo "ERROR: Failed to extract kernel/initramfs from ISO."
        exit 1
    fi

    VMLINUZ="$EXTRACT_DIR/boot/vmlinuz"
    INITRAMFS="$EXTRACT_DIR/boot/kubesolo-os.gz"
fi

# Detect KVM
KVM_FLAG=""
if [ -w /dev/kvm ] 2>/dev/null; then
    KVM_FLAG="-enable-kvm"
    echo "    KVM acceleration: enabled"
fi

# Launch QEMU in background with direct kernel boot
qemu-system-x86_64 \
    -m 2048 -smp 2 \
    -nographic \
    $KVM_FLAG \
    -kernel "$VMLINUZ" \
    -initrd "$INITRAMFS" \
    -drive "file=$DATA_DISK,format=raw,if=virtio" \
    -net "nic,model=virtio" \
    -net user \
    -serial "file:$SERIAL_LOG" \
    -append "console=ttyS0,115200n8 kubesolo.data=/dev/vda kubesolo.debug" \
    &
QEMU_PID=$!

# Wait for boot success marker in serial log
echo "    Waiting for boot..."
ELAPSED=0
while [ "$ELAPSED" -lt "$TIMEOUT_BOOT" ]; do
    if grep -q "\[kubesolo-init\] \[OK\] KubeSolo is running" "$SERIAL_LOG" 2>/dev/null; then
        echo ""
        echo "==> PASS: KubeSolo OS booted successfully in ${ELAPSED}s"
        exit 0
    fi
    if ! kill -0 "$QEMU_PID" 2>/dev/null; then
        echo ""
        echo "==> FAIL: QEMU exited prematurely"
        echo "    Last 20 lines of serial log:"
        tail -20 "$SERIAL_LOG" 2>/dev/null
        exit 1
    fi
    sleep 1
    ELAPSED=$((ELAPSED + 1))
    printf "\r    Elapsed: %ds / %ds" "$ELAPSED" "$TIMEOUT_BOOT"
done

echo ""
echo "==> FAIL: Boot did not complete within ${TIMEOUT_BOOT}s"
echo "    Last 30 lines of serial log:"
tail -30 "$SERIAL_LOG" 2>/dev/null
exit 1