Commit Graph

9 Commits

Author SHA1 Message Date
d51618badb build: separate generic ARM64 from Raspberry Pi kernel builds
Splits the ARM64 build into two tracks per docs/arm64-architecture.md:

Generic ARM64 (mainline kernel.org, UEFI, virtio, GRUB):
- New build/scripts/build-kernel-arm64.sh builds mainline LTS (6.12.x by default)
  from arm64 defconfig + shared container fragment + arm64-virt enables
  (VIRTIO_*, EFI_STUB, NVMe). Output: build/cache/kernel-arm64-generic/.
- New Makefile targets: kernel-arm64, rootfs-arm64 (now consumes the mainline
  kernel modules via TARGET_VARIANT=generic).
- versions.env: pin MAINLINE_KERNEL_VERSION=6.12.10, declare cdn.kernel.org URL
  and SHA256 placeholder.

Raspberry Pi (raspberrypi/linux fork, custom DTBs, autoboot.txt):
- build-kernel-arm64.sh (RPi-flavoured) renamed to build-kernel-rpi.sh; cache
  dir renamed from custom-kernel-arm64 to custom-kernel-rpi.
- New Makefile targets: kernel-rpi, rootfs-arm64-rpi (uses TARGET_VARIANT=rpi).
- rpi-image now depends on rootfs-arm64-rpi + kernel-rpi instead of the generic
  rootfs-arm64.
- create-rpi-image.sh + inject-kubesolo.sh updated to reference the new cache
  path. inject-kubesolo.sh now takes a TARGET_VARIANT env var (rpi|generic) to
  select which ARM64 kernel modules to consume.

Shared substrate:
- rpi-kernel-config.fragment renamed to kernel-container.fragment. The contents
  were never RPi-specific (cgroup, namespaces, AppArmor, netfilter) — just
  misnamed. Extended with extra subsystem disables (KVM, WLAN, CFG80211,
  INFINIBAND, PCMCIA, HAMRADIO, ISDN, ATM, INPUT_JOYSTICK, INPUT_TABLET, FPGA)
  and CONFIG_LSM=lockdown,yama,apparmor.
- build-kernel.sh (x86) refactored to apply the shared fragment via a generic
  apply_fragment function (two-pass for the TC stock config security dance),
  killing ~50 lines of inline config duplication.

Note: rename detection shows build-kernel-arm64.sh as 'modified' because the
new file at that path is the mainline build, while the old RPi-flavoured
content lives in build-kernel-rpi.sh (which appears as a new file). The git
log for build-kernel-rpi.sh is empty; the RPi history is preserved at the
original path until this commit.

No actual kernel build runs in this commit — that's Phase 3 work.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 10:30:11 -06:00
a6c5d56ade rpi: drop to interactive shell on boot failure, add initcall_debug
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Instead of returning 1 (which triggers kernel panic via set -e before
emergency_shell runs), exec an interactive shell on /dev/console so
the user can run dmesg and debug interactively. Add initcall_debug
and loglevel=7 to cmdline.txt to show every driver probe during boot.
Also dump last 60 lines of dmesg before dropping to shell.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-12 20:50:20 -06:00
6c6940afac rpi: add boot diagnostics and remove quiet for debugging
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Remove 'quiet' from RPi cmdline.txt so kernel probe messages are
visible on HDMI. Add comprehensive diagnostics to the data device
error path: dmesg for MMC/SDHCI/regulators/firmware, /sys/class/block
listing, and error message scanning. This will reveal why zero block
devices appear despite all kernel configs being correct.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-12 20:12:26 -06:00
4e3f1d6cf0 fix: use kernel-built DTBs for RPi SD card driver probe
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The sdhci-iproc driver (RPi 4 SD card controller) probes via Device
Tree matching. Using DTBs from the firmware repo instead of the
kernel build caused a mismatch — the driver silently failed to probe,
resulting in zero block devices after boot.

Changes:
- Use DTBs from custom-kernel-arm64/dtbs/ (matches the kernel)
- Firmware blobs (start4.elf, fixup4.dat) still from firmware repo
- Also includes prior fix for LABEL= resolution in persistent mount

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-12 19:27:54 -06:00
a2764218fc fix: make RPi partition 1 self-sufficient boot fallback
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The autoboot.txt A/B redirect requires newer RPi EEPROM firmware.
On older EEPROMs, autoboot.txt is silently ignored and the firmware
tries to boot from partition 1 directly — failing with a rainbow
screen because partition 1 had no kernel or initramfs.

Changes:
- Increase partition 1 from 32 MB to 384 MB
- Populate partition 1 with full boot files (kernel, initramfs,
  config.txt with kernel= directive, DTBs, overlays)
- Keep autoboot.txt for A/B redirect on supported EEPROMs
- When autoboot.txt works: boots from partition 2 (A/B scheme)
- When autoboot.txt is unsupported: boots from partition 1 (fallback)

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-12 18:52:21 -06:00
2ba816bf6e fix: add config.txt and DTBs to RPi boot control partition
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The Raspberry Pi firmware reads config.txt from partition 1 BEFORE
processing autoboot.txt. Without arm_64bit=1 on the boot control
partition, the firmware defaults to 32-bit mode and shows only a
rainbow square. Add minimal config.txt, device tree blobs, and
overlays to partition 1 so the firmware can initialize correctly
before redirecting to the A/B boot partitions.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-12 18:29:28 -06:00
65dcddb47e fix: RPi image uses MBR and firmware on boot partition
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- Switch from GPT to MBR (dos) partition table — GPT + autoboot.txt
  fails on many Pi 4 EEPROM versions
- Copy firmware blobs (start*.elf, fixup*.dat) to partition 1 (KSOLOCTL)
  so the EEPROM can find and load them
- Increase boot control partition from 16 MB to 32 MB to fit firmware
- Mark partition 1 as bootable

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-12 18:16:34 -06:00
ba4812f637 fix: complete ARM64 RPi build pipeline
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- fetch-components.sh: download ARM64 KubeSolo binary (kubesolo-arm64)
- inject-kubesolo.sh: use arch-specific binaries for KubeSolo, cloud-init,
  and update agent; detect KVER from custom kernel when rootfs has none;
  cross-arch module resolution via find fallback when modprobe fails
- create-rpi-image.sh: kpartx support for Docker container builds
- Makefile: rootfs-arm64 depends on build-cross, includes pack-initramfs

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-12 17:20:04 -06:00
efc7f80b65 feat: add security hardening, AppArmor, and ARM64 Raspberry Pi support (Phase 6)
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Security hardening: bind kubeconfig server to localhost, mount hardening
(noexec/nosuid/nodev on tmpfs), sysctl network hardening, kernel module
loading lock after boot, SHA256 checksum verification for downloads,
kernel AppArmor + Audit support, complain-mode AppArmor profiles for
containerd and kubelet, and security integration test.

ARM64 Raspberry Pi support: piCore64 base extraction, RPi kernel build
from raspberrypi/linux fork, RPi firmware fetch, SD card image with 4-
partition GPT and tryboot A/B mechanism, BootEnv Go interface abstracting
GRUB vs RPi boot environments, architecture-aware build scripts, QEMU
aarch64 dev VM and boot test.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-12 13:08:17 -06:00