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Author SHA1 Message Date
1de36289a5 fix(arm64): tr -d '[:space:]' is parsed as literal char-set by busybox 1.30.1
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Ubuntu's busybox-static 1.30.1 (which we use for the ARM64 rootfs after
piCore64's BusyBox crashes in QEMU virt) doesn't recognize POSIX character
classes. `tr -d '[:space:]'` is interpreted as "delete any of the literal
characters [, :, s, p, a, c, e, ]" — so every s/p/a/c/e in module names and
sysctl keys gets eaten.

Symptoms in the boot log:
  virtio_net  -> virtio_nt   (e dropped)
  overlay     -> ovrly       (e, a dropped)
  bridge      -> bridg       (e dropped)
  nf_conntrack -> nf_onntrk  (c, a, c dropped)
  net.bridge.bridge-nf-call-iptables -> nt.bridg.bridg-nf-ll-itbl

Fix: use explicit whitespace chars `tr -d ' \t\r\n'` in both
30-kernel-modules.sh and 40-sysctl.sh. Works under any tr implementation.

Also: filter functions.sh out of the init.d stage-copy loop. It's a shared
library (sourced by init.sh), not a numbered stage. With it in init.d the
main loop runs it as a stage after stage 90, then panics with "Init
completed without exec'ing KubeSolo".

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-14 16:02:21 -06:00
e372df578b feat: initial Phase 1 PoC scaffolding for KubeSolo OS
Complete Phase 1 implementation of KubeSolo OS — an immutable, bootable
Linux distribution built on Tiny Core Linux for running KubeSolo
single-node Kubernetes.

Build system:
- Makefile with fetch, rootfs, initramfs, iso, disk-image targets
- Dockerfile.builder for reproducible builds
- Scripts to download Tiny Core, extract rootfs, inject KubeSolo,
  pack initramfs, and create bootable ISO/disk images

Init system (10 POSIX sh stages):
- Early mount (proc/sys/dev/cgroup2), cmdline parsing, persistent
  mount with bind-mounts, kernel module loading, sysctl, DHCP
  networking, hostname, clock sync, containerd prep, KubeSolo exec

Shared libraries:
- functions.sh (device wait, IP lookup, config helpers)
- network.sh (static IP, config persistence, interface detection)
- health.sh (containerd, API server, node readiness checks)
- Emergency shell for boot failure debugging

Testing:
- QEMU boot test with serial log marker detection
- K8s readiness test with kubectl verification
- Persistence test (reboot + verify state survives)
- Workload deployment test (nginx pod)
- Local storage test (PVC + local-path provisioner)
- Network policy test
- Reusable run-vm.sh launcher

Developer tools:
- dev-vm.sh (interactive QEMU with port forwarding)
- rebuild-initramfs.sh (fast iteration)
- inject-ssh.sh (dropbear SSH for debugging)
- extract-kernel-config.sh + kernel-audit.sh

Documentation:
- Full design document with architecture research
- Boot flow documentation covering all 10 init stages
- Cloud-init examples (DHCP, static IP, Portainer Edge, air-gapped)

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-11 10:18:42 -06:00